4R3216 Raymond Mill: 3-5 Tons Per Hour Energy-Saving Grinding Machine

4R3216 Raymond Mill: 3-5 Tons Per Hour Energy-Saving Grinding Machine

For operations requiring consistent 3-5 ton per hour grinding capacity, the 4R3216 Raymond Mill stands as a proven workhorse in mineral processing applications. This reliable machine has been engineered to deliver efficient performance while maintaining lower operational costs compared to traditional grinding equipment.

The heart of the 4R3216’s efficiency lies in its optimized grinding system featuring four grinding rollers that apply substantial pressure to the material bed. This configuration ensures thorough particle size reduction while minimizing energy waste. The mill’s intelligent air circulation system further enhances efficiency by effectively separating fine particles and returning oversize material for regrinding.

Key Performance Characteristics

With an input size capacity of up to 25mm and production output ranging between 3-5 tons per hour, this Raymond Mill handles materials including limestone, calcite, dolomite, barite, and talc with consistent reliability. The final product fineness can be adjusted between 80-425 mesh, making it suitable for various industrial applications from construction materials to chemical production.

What sets the 4R3216 apart is its balanced approach to productivity and economy. The system consumes significantly less power per ton of processed material compared to ball mills of similar capacity. This energy efficiency translates directly to reduced operating costs, especially important in today’s competitive market environment.

When to Consider Advanced Grinding Solutions

While the 4R3216 Raymond Mill excels in many standard applications, operations requiring ultra-fine powders below 325 mesh should consider our MW Ultrafine Grinding Mill. This advanced system produces powders between 325-2500 meshes with remarkable efficiency, achieving production capacity 40% higher than jet grinding mills while consuming only 30% of the energy.

The MW Ultrafine Grinding Mill represents the next generation in powder processing technology, featuring a unique design that eliminates rolling bearings and screws in the grinding chamber. This innovative approach prevents common failure points and enables continuous 24-hour operation without lubrication shutdowns. For operations targeting the superfine powder market, this machine provides unparalleled performance and reliability.

Operational Advantages

Maintenance considerations strongly favor the 4R3216 design. The accessible grinding chamber and straightforward roller replacement procedure minimize downtime during wear part changes. Combined with our comprehensive spare parts support, this ensures maximum operational availability.

Environmental compliance is built into the system through integrated dust collection options. When paired with our pulse dust collectors, the milling operation maintains clean air standards while preserving valuable product that would otherwise be lost to extraction systems.

For operations requiring even finer control and higher efficiency in the vertical grinding configuration, our LUM Ultrafine Vertical Grinding Mill offers exceptional capabilities. Processing materials up to 10mm in size with throughput of 5-18 tph, the LUM incorporates the latest grinding roller technology from Taiwan and German powder separating technology for superior performance.

Frequently Asked Questions

What is the typical power consumption of the 4R3216 Raymond Mill?

The complete system typically operates between 75-110 kW depending on material hardness and required fineness. This represents significant energy savings compared to alternative grinding technologies.

How often do the grinding rollers need replacement?

With proper operation and maintenance, the grinding rollers can process several thousand tons of material before requiring replacement. Actual service life depends on material abrasiveness and operating parameters.

Can the 4R3216 handle moist materials?

While the standard configuration works best with materials containing less than 6% moisture, we offer integrated drying systems for higher moisture content applications.

What makes the MW Ultrafine Grinding Mill suitable for advanced applications?

The MW Mill’s ability to produce powders up to 2500 meshes, combined with its revolutionary bearing-free grinding chamber design, makes it ideal for high-value applications in cosmetics, pharmaceuticals, and advanced materials where product purity and precise particle size distribution are critical.

Do you provide technical support for installation and operation?

Yes, we provide comprehensive technical support including foundation planning, installation guidance, operator training, and ongoing technical consultation to ensure optimal performance throughout the equipment lifecycle.