How Much Space Does a 10-Ton Per Hour Kaolin Grinding Plant Require?

We provide a wide range of mills — including Raymond mill, trapezoidal mill, vertical mill, ultrafine mill, and ball mill, obtained ISO9001 international quality certification, EU CE certification, and Customs Union CU-TR certification. Suitable for processing minerals such as limestone, phosphate, quicklime, kaolin, talc, barite, bentonite, calcium carbonate, dolomite, coal, gypsum, clay, carbon black, slag, cement raw materials, cement clinker, and more.

The discharge range of these mills can be adjusted to meet specific processing needs, typically from 80-400 mesh, 600-3250 mesh, and can achieve the finest particle size of up to 6000 mesh(D50).

If you are looking for a reliable grinding solution to turn stone or minerals into fine powder, please feel free to contact our online customer service.

How Much Space Does a 10-Ton Per Hour Kaolin Grinding Plant Require?

Planning a new kaolin grinding operation is a significant capital investment, and one of the most common questions we get from project managers is about the physical footprint. For a standard 10-ton per hour processing line, the space requirement is a critical factor in site selection and plant layout. It’s not just about the mill itself; you need to account for the entire ecosystem of equipment, from raw material feeding to finished product storage and loading.

A conservative estimate for a complete 10 tph kaolin grinding plant, including all ancillary equipment, would be in the range of 1,500 to 2,500 square meters (approx. 16,000 to 27,000 sq ft). This encompasses the main grinding building, the electrical control room, baghouse or dust collector footprint, and space for conveyors, elevators, and the product silo base. The exact figure fluctuates dramatically based on the grinding technology you choose.

Layout diagram of a compact kaolin grinding plant showing equipment arrangement

Why Vertical Mills Are a Space-Saving Game Changer

Traditional ball mill systems, while reliable, are notoriously space-hungry. They often require multiple levels and significant floor area for the mill itself, its massive drive system, and separate classifiers. This is where modern vertical grinding technology provides a massive advantage.

For a 10-ton per hour kaolin application, we strongly recommend considering our MW Ultrafine Grinding Mill. This machine is a powerhouse designed specifically for customers needing to make ultra-fine powder like calcined kaolin. Its integrated design is a key space-saver.

  • Input Size: 0-20 mm
  • Capacity: 0.5-25 tph (perfectly suited for your 10 tph target)
  • Fineness: Adjustable between 325-2500 meshes

The MW series integrates crushing, grinding, classification, and conveying within a single, compact unit. It’s equipped with an efficient pulse dust collector and muffler right from the factory, reducing the need for extensive external ducting and additional noise suppression structures. The whole system is designed with a minimal environmental footprint in mind, both ecologically and spatially.

Breaking Down the Space Requirements

Let’s imagine a plant built around the MW Mill. The heart of the operation, the grinding and classification building, could be housed in a structure roughly 20m x 15m. This provides ample room for the mill, its maintenance crane, and the air classifier. The pulse jet dust collector might add another 5m x 10m footprint outside. The largest spatial commitment often comes from product storage; a single 500-ton capacity silo for finished kaolin powder can have a diameter of 6-8 meters. Factor in truck loading bays and raw material storage, and you arrive at the total area estimate.

Photo of an installed MW Ultrafine Grinding Mill in an industrial setting

Beyond Square Meters: Key Considerations

When planning your space, don’t forget these crucial elements:

  • Height Clearance: Vertical mills require significant headroom for maintenance. Ensure your building design allows for the height of the mill plus overhead crane clearance.
  • Accessibility: Leave clear pathways for forklifts and ample space around equipment for safe operation and maintenance. Remember, you need to be able to remove and replace grinding rollers and other large components.
  • Future Expansion: It’s always wise to leave some room on your plot for a future expansion, whether it’s an additional product silo or even a second production line.

For operations that might also process other materials or require extreme precision, our LUM Ultrafine Vertical Grinding Mill is another excellent option. With an input size of 0-10mm and a capacity range of 5-18 tph, it features advanced powder separating technology and a reversible structure that makes maintenance incredibly easy, further optimizing operational space.

Engineers performing maintenance on a vertical grinding mill, showing good access

In conclusion, while a ball mill system might require a larger footprint, opting for a modern, integrated vertical mill like our MW or LUM series can dramatically reduce the space needed for your 10 tph kaolin plant. By working with our engineering team during the early planning stages, we can help you design a layout that is not only space-efficient but also optimized for productivity, maintenance, and future growth.