Hammer Mill with 115 Tons Per Hour Capacity – Industrial Grinding Solutions

We provide a wide range of mills — including Raymond mill, trapezoidal mill, vertical mill, ultrafine mill, and ball mill, obtained ISO9001 international quality certification, EU CE certification, and Customs Union CU-TR certification. Suitable for processing minerals such as limestone, phosphate, quicklime, kaolin, talc, barite, bentonite, calcium carbonate, dolomite, coal, gypsum, clay, carbon black, slag, cement raw materials, cement clinker, and more.

The discharge range of these mills can be adjusted to meet specific processing needs, typically from 80-400 mesh, 600-3250 mesh, and can achieve the finest particle size of up to 6000 mesh(D50).

If you are looking for a reliable grinding solution to turn stone or minerals into fine powder, please feel free to contact our online customer service.

Meeting High-Capacity Industrial Grinding Demands

In today’s competitive industrial landscape, operations requiring massive throughput like 115 tons per hour present unique challenges for grinding equipment. While hammer mills serve certain applications effectively, achieving such high capacities often requires more advanced, specialized milling technology to maintain efficiency, particle consistency, and operational reliability.

Beyond Traditional Hammer Mills

Conventional hammer mills, while effective for many applications, face limitations when pushed to extreme capacities. Issues such as excessive wear, inconsistent particle size distribution, and high energy consumption become magnified at 115 tph operations. For operations requiring ultra-fine powders or consistent particle distributions at these volumes, alternative technologies often provide superior solutions.

Advanced Grinding Solutions for High-Volume Applications

For operations demanding both high capacity and fine powder production, our MW Ultrafine Grinding Mill represents cutting-edge technology in industrial grinding. With an input size of 0-20 mm and capacity ranging from 0.5-25 tph, this equipment is engineered for customers requiring ultra-fine powder production without compromising on efficiency.

The MW Mill features several proprietary technologies that make it ideal for high-volume operations: its newly designed grinding curves enhance grinding efficiency, delivering production capacity 40% higher than jet grinding mills and twice that of ball grinding mills with the same fineness and power requirements. The system energy consumption is remarkably only 30% of jet grinding mills, representing significant operational savings.

Technical Superiority in Design

What sets the MW Ultrafine Grinding Mill apart is its innovative engineering. The cage-type powder selector adopts German technologies, increasing powder separation precision significantly. The fineness can be adjusted between 325-2500 meshes, with screening rates achieving d97≤5μm in a single pass—critical for operations requiring consistent product quality.

Perhaps most importantly for high-capacity operations, the grinding chamber contains no rolling bearings or screws, eliminating concerns about bearing damage or machine failure caused by loose screws. The external lubrication system allows for maintenance without shutdown, enabling continuous 24/7 production essential for meeting 115 tph targets.

Environmental and Operational Benefits

The MW Mill integrates efficient pulse dust collection and noise reduction technologies, ensuring operations meet stringent environmental standards. This is particularly valuable for large-scale operations facing regulatory scrutiny. The digitalized processing with numerical control ensures high precision manufacturing, especially for core components, enhancing longevity and reliability.

For operations considering expansion or upgrades to achieve 115 tph capacity, we also recommend considering our LUM Ultrafine Vertical Grinding Mill, which offers capacities of 5-18 tph with input sizes of 0-10 mm. This mill integrates the latest Taiwan grinding roller technology and German powder separating technology, providing another excellent option for ultrafine powder grinding applications.

Comprehensive Support for High-Capacity Operations

Both the MW and LUM mills come with complete technical support and original spare parts availability, ensuring worry-free operation for high-capacity facilities. Our expertise in production and sales means we take full responsibility for every machine we produce, providing the technical services necessary to maintain peak performance at 115 tph capacities.

Conclusion

While hammer mills serve certain applications well, achieving reliable 115 tons per hour capacity with consistent quality often requires more advanced technology. Our MW Ultrafine Grinding Mill and LUM Ultrafine Vertical Grinding Mill represent the forefront of industrial grinding technology, offering the efficiency, reliability, and precision necessary for today’s high-volume operations. Contact our technical team to discuss how these solutions can meet your specific capacity requirements while optimizing operational costs.