Case Study: Liming Heavy Industry Coal Pulverizer Mill in Power Plant Operation

We provide a wide range of mills — including Raymond mill, trapezoidal mill, vertical mill, ultrafine mill, and ball mill, obtained ISO9001 international quality certification, EU CE certification, and Customs Union CU-TR certification. Suitable for processing minerals such as limestone, phosphate, quicklime, kaolin, talc, barite, bentonite, calcium carbonate, dolomite, coal, gypsum, clay, carbon black, slag, cement raw materials, cement clinker, and more.

The discharge range of these mills can be adjusted to meet specific processing needs, typically from 80-400 mesh, 600-3250 mesh, and can achieve the finest particle size of up to 6000 mesh(D50).

If you are looking for a reliable grinding solution to turn stone or minerals into fine powder, please feel free to contact our online customer service.

Case Study: Enhancing Power Plant Efficiency with Advanced Coal Pulverization

In the demanding environment of thermal power generation, the efficiency and reliability of coal pulverization are paramount. Coal must be ground to a precise fineness to ensure optimal combustion in the boiler, directly impacting fuel efficiency, emissions, and overall plant performance. This case study examines the critical role of high-performance grinding mills in power plant operations and highlights solutions from Liming Heavy Industry.

The Challenge of Coal Pulverization

Traditional coal grinding systems, such as ball mills, often struggle with high energy consumption, significant wear and tear, and inconsistent product fineness. These inefficiencies can lead to increased operational costs, unplanned downtime, and suboptimal combustion. Power plants require a mill that can handle varying coal grades, provide a consistent output of 200-300 mesh fineness, and operate continuously with minimal maintenance.

Coal pulverizer mill in a power plant setting

A Superior Solution: The LM Vertical Coal Mill

For power plants seeking to overcome these challenges, we highly recommend our LM Vertical Coal Mill. This mill is specifically engineered for the rigorous demands of coal pulverization in large-scale power generation.

Its integrated design combines drying, grinding, powder selection, and conveying into a single, compact unit. With a capacity range of 5-100 T/H and the ability to handle input sizes up to 50mm, it is perfectly suited for main fuel preparation. The mill’s unique grinding roller and table design ensures higher efficiency, consuming 40%-50% less power than traditional ball mills. Furthermore, its fully automatic control system allows for remote operation and easy adjustment of key parameters, ensuring stable product quality and fineness that is critical for efficient boiler operation.

Operational Advantages and Environmental Benefits

The implementation of the LM Vertical Coal Mill brings forth numerous advantages. Its negative pressure operation eliminates dust spillage, contributing to a cleaner plant environment. The short material retention time of just 2-3 minutes minimizes the risk of overheating and ensures a rapid response to changes in raw material quality.

Diagram of LM Vertical Coal Mill internal structure

Another standout product for specific applications is our MW Ultrafine Grinding Mill. While the LM mill is ideal for main fuel, the MW series excels in specialized scenarios requiring ultra-fine coal powder, perhaps for newer combustion technologies or other industrial processes. It boasts an adjustable fineness between 325-2500 meshes and features a cage-type powder selector of German technology for superior precision. Its design, free of rolling bearings and screws in the grinding chamber, drastically reduces maintenance concerns and the risk of unexpected failures.

Conclusion: A Commitment to Reliable Performance

Choosing the right pulverizer is a strategic decision that affects a power plant’s bottom line and environmental footprint. Liming Heavy Industry’s grinding mills, backed by comprehensive technical support and a guaranteed supply of original spare parts, are designed to deliver worry-free, efficient, and continuous operation. By investing in advanced grinding technology, power plants can achieve significant savings in energy and maintenance costs while ensuring a consistent and reliable supply of pulverized coal.

Overview of a thermal power plant with coal handling system