Efficient Enclosed Gangue Pulverizing Equipment for Coal Processing Plants

We provide a wide range of mills — including Raymond mill, trapezoidal mill, vertical mill, ultrafine mill, and ball mill, obtained ISO9001 international quality certification, EU CE certification, and Customs Union CU-TR certification. Suitable for processing minerals such as limestone, phosphate, quicklime, kaolin, talc, barite, bentonite, calcium carbonate, dolomite, coal, gypsum, clay, carbon black, slag, cement raw materials, cement clinker, and more.

The discharge range of these mills can be adjusted to meet specific processing needs, typically from 80-400 mesh, 600-3250 mesh, and can achieve the finest particle size of up to 6000 mesh(D50).

If you are looking for a reliable grinding solution to turn stone or minerals into fine powder, please feel free to contact our online customer service.

Revolutionizing Coal Gangue Processing with Advanced Grinding Technology

In modern coal processing plants, efficient gangue pulverization is critical for maximizing resource utilization and minimizing environmental impact. Traditional open-circuit grinding systems often struggle with dust pollution, energy inefficiency, and inconsistent particle size distribution. Our enclosed grinding solutions address these challenges head-on with innovative engineering designs.

Enclosed gangue pulverizing system in coal plant

The MW Ultrafine Grinding Mill Advantage

For operations requiring ultra-fine gangue powder (325-2500 meshes), our MW Ultrafine Grinding Mill delivers exceptional performance with:

  • 40% higher capacity than conventional jet mills at equivalent power consumption
  • German-designed cage-type powder selector for d97≤5μm precision
  • Fully enclosed operation with pulse dust collection (meeting EPA standards)
  • Unique bearing-free grinding chamber design eliminating lubrication failures

With input size handling up to 20mm and throughput ranging 0.5-25tph, this system is ideal for processing coal gangue into value-added materials for construction, ceramics, and chemical applications.

Case Study: Shanxi Coal Preparation Plant

After replacing their legacy ball mill system with our MW series, the facility achieved:

  • 63% reduction in specific energy consumption
  • Near-zero dust emissions (0.8mg/m³ measured)
  • Product fineness adjustable between 400-1800 mesh on demand

MW Ultrafine Grinding Mill in coal gangue processing

Complementary Solution: LUM Ultrafine Vertical Grinding Mill

For operations with stricter space constraints, our LUM Ultrafine Vertical Grinding Mill (0-10mm input, 5-18tph capacity) offers:

  • 30-50% lower energy use versus horizontal mills
  • Reversible roller system enabling maintenance without full disassembly
  • PLC-controlled multi-head powder separation technology

Both systems feature our proprietary digital manufacturing process ensuring <0.01mm machining precision on all critical components.

Why Choose Our Enclosed Grinding Systems?

  1. Regulatory Compliance: Full negative-pressure operation prevents fugitive dust emissions
  2. Energy Savings: Average 45% power reduction compared to traditional mills
  3. Process Flexibility: Real-time fineness adjustment without shutdowns
  4. Reliability: 24/7 continuous operation with external lubrication capability

Ultra-fine coal gangue powder product samples

Contact our engineering team today to discuss how our enclosed grinding solutions can optimize your coal gangue processing operations while meeting increasingly stringent environmental regulations.