Roller Mill Pulverizer Price for 1-5 Tons Per Hour Capacity
We provide a wide range of mills — including Raymond mill, trapezoidal mill, vertical mill, ultrafine mill, and ball mill, obtained ISO9001 international quality certification, EU CE certification, and Customs Union CU-TR certification. Suitable for processing minerals such as limestone, phosphate, quicklime, kaolin, talc, barite, bentonite, calcium carbonate, dolomite, coal, gypsum, clay, carbon black, slag, cement raw materials, cement clinker, and more.
The discharge range of these mills can be adjusted to meet specific processing needs, typically from 80-400 mesh, 600-3250 mesh, and can achieve the finest particle size of up to 6000 mesh(D50).
If you are looking for a reliable grinding solution to turn stone or minerals into fine powder, please feel free to contact our online customer service.
Navigating the Market for Mid-Range Grinding Solutions
For operations requiring a throughput of 1 to 5 tons per hour, selecting the right roller mill pulverizer is a critical decision that balances initial investment with long-term operational efficiency and product quality. The price for such equipment is not a single figure but a spectrum influenced by capacity, fineness requirements, material characteristics, and the technological features of the mill itself.
When evaluating options, it’s essential to look beyond the sticker price. Factors such as energy consumption, wear part longevity, maintenance complexity, and environmental compliance all contribute to the total cost of ownership. A slightly higher initial investment in a more advanced, efficient mill can lead to substantial savings in power and maintenance over its lifespan.
Key Considerations for 1-5 TPH Grinding
For this capacity range, several mill types are typically considered, including Raymond mills, vertical roller mills, and some European-type trapezium mills. The choice depends heavily on the desired product fineness. For coarse to medium fineness (e.g., 80-400 mesh), traditional options might suffice. However, for applications demanding ultra-fine powders (325-2500 meshes), more sophisticated technology is required.
This is where our MW Ultrafine Grinding Mill stands out. Engineered for customers who need to make ultra-fine powder, it is a premier choice for this capacity range. With an input size of 0-20 mm and a capacity perfectly suited at 0.5-25 tph, it efficiently handles materials like limestone, calcite, dolomite, and talc. Its design incorporates an efficient pulse dust collector and muffler, ensuring minimal environmental impact from dust and noise.
Technological Superiority for Enhanced ROI
The MW Series mill is not just about meeting capacity; it’s about exceeding expectations for efficiency and quality. Its newly designed grinding curves for the roller and ring enhance grinding efficiency dramatically. Compared to jet mills or ball mills, it offers up to 40% higher capacity with the same power consumption, effectively reducing specific energy use. Its German-technology, cage-type powder selector allows precise fineness adjustment between 325-2500 meshes, achieving a remarkable d97≤5μm in a single pass.
A significant design advantage is the absence of rolling bearings and screws in the grinding chamber. This eliminates common failure points and concerns about bearing damage or loose screws causing catastrophic failures. Furthermore, the external lubrication system allows for maintenance without shutdowns, supporting continuous 24/7 production—a crucial factor for operations where uptime is directly linked to profitability.
Investment and Operational Cost Analysis
The price of a roller mill for a 1-5 TPH operation is an investment in your product quality and production stability. While exact pricing is customized based on configuration, expect a competitive range that reflects the advanced engineering and durable construction of the MW mill. The return on this investment is realized through consistently high yield, lower energy bills, reduced spare part consumption, and minimal downtime.
For those seeking a robust vertical grinding solution, our LUM Ultrafine Vertical Grinding Mill is another excellent option. With a capacity of 5-18 tph, it integrates the latest grinding roller and powder separating technologies for exceptional efficiency and product quality. Its reversible structure simplifies maintenance, making it a strong contender for operations prioritizing ease of service.
Conclusion
Selecting a pulverizer in the 1-5 ton per hour range requires careful analysis of both technical specifications and long-term economic benefits. The MW Ultrafine Grinding Mill represents a technologically advanced solution that delivers superior performance, operational reliability, and a lower total cost of ownership, making it an intelligent investment for discerning producers.
Frequently Asked Questions
Q1: What is the approximate price range for a 1-5 TPH roller mill like the MW Series?
A: The price is contingent on configuration and optional features. We provide detailed quotations based on your specific material and fineness requirements to ensure optimal value.
Q2: Can the MW Mill handle hard and abrasive materials effectively?
A: Yes. The mill’s robust construction and wear-resistant materials in key components are designed to process a variety of materials, including moderately abrasive ones, with consistent performance.
Q3: How does the energy consumption of the MW Mill compare to a traditional ball mill for ultra-fine grinding?
A: The MW Mill is significantly more energy-efficient. It can achieve the same or finer fineness at approximately 30% of the energy consumption of a ball mill, leading to substantial operational cost savings.
Q4: Is the fineness adjustable during operation?
A: Absolutely. The advanced cage-type powder selector allows for easy and precise adjustment of the product fineness between 325 and 2500 meshes without stopping the mill.
Q5: What kind of after-sales support and spare parts availability can we expect?
A> We take full responsibility for our machines. We offer comprehensive technical support and guarantee the supply of original spare parts to ensure worry-free, continuous operation throughout the mill’s lifecycle.