Second Satripple Roll Mill in Mumbai – Industrial Grinding Solutions

We provide a wide range of mills — including Raymond mill, trapezoidal mill, vertical mill, ultrafine mill, and ball mill, obtained ISO9001 international quality certification, EU CE certification, and Customs Union CU-TR certification. Suitable for processing minerals such as limestone, phosphate, quicklime, kaolin, talc, barite, bentonite, calcium carbonate, dolomite, coal, gypsum, clay, carbon black, slag, cement raw materials, cement clinker, and more.

The discharge range of these mills can be adjusted to meet specific processing needs, typically from 80-400 mesh, 600-3250 mesh, and can achieve the finest particle size of up to 6000 mesh(D50).

If you are looking for a reliable grinding solution to turn stone or minerals into fine powder, please feel free to contact our online customer service.

Second Satripple Roll Mill in Mumbai: A Case for Modern Grinding

Here in Mumbai’s bustling industrial heartland, the Second Satripple Roll Mill has long been a cornerstone for various manufacturing sectors. Processing everything from minerals to chemical additives, their operation demands reliability, efficiency, and a keen eye on environmental standards. However, aging equipment and rising operational costs have pushed them to seek modern industrial grinding solutions.

The core challenge for any facility like this is achieving a consistently high yield of ultra-fine powder without exorbitant energy consumption or creating an environmental nuisance with dust and noise. Traditional ball mills and older Raymond mill designs often struggle to meet these modern demands, leading to higher costs and more frequent maintenance shutdowns.

The Need for Advanced Technology

After analysing their process, it became clear that their operation required a mill capable of handling a feed size of 0-20mm and delivering a throughput in the range of 15-20 tonnes per hour. The material, primarily limestone and calcite for the paint and construction industries, needed a final fineness adjustable between 800 to 1500 meshes. Furthermore, being located in a dense urban area meant that dust and noise control were not just preferences but necessities.

A Tailored Solution: The MW Ultrafine Grinding Mill

For such specific and demanding requirements, we often recommend our MW Ultrafine Grinding Mill. This machine is engineered for customers who need to make ultra-fine powder without compromising on operational stability or environmental compliance.

The MW series is particularly effective because it boasts a 40% higher production capacity than jet mills or stirred grinding mills at the same power and fineness. Its cage-type powder selector, which incorporates German technology, allows for precise fineness adjustment between 325-2500 meshes, achieving a superb screening rate of d97≤5μm in a single pass. This means Satripple can dial in the exact product specification their customers need with incredible consistency.

Perhaps most crucially for an urban setting, the MW mill is equipped with an efficient pulse dust collector and muffler, significantly reducing dust and noise pollution. The entire system is designed to operate under negative pressure, ensuring no dust escapes, and it meets stringent national environmental protection standards. Its unique design, with no rolling bearings or screws in the grinding chamber, also eliminates common failure points, ensuring worry-free, 24/7 operation that a facility of this scale depends on.

Boosting Efficiency and The Bottom Line

By integrating the MW Ultrafine Grinding Mill, facilities like the Second Satripple Roll Mill can expect a dramatic shift in their operational metrics. The higher yield at lower energy consumption directly translates to a healthier bottom line. The reduced maintenance needs and longer lifespan of wear parts further decrease the total cost of ownership.

For the managers at Second Satripple, the choice was clear. Upgrading to a modern, efficient, and clean grinding solution wasn’t just about keeping up; it was about securing a competitive advantage for the future. It’s about transforming raw materials into premium products as smoothly and quietly as the Mumbai sunsets over their facility.